Cost control in life sciences
Facing increasing pressure to reduce costs in pharmaceutical manufacturing processes
The life sciences industry has to manage several new challenges. Current discussions about the "Patient Protection and Affordable Care Act" (PPACA) in the US e.g. demonstrate, that change efforts can be politically controversial. Broad sections of the population should be reached with affordable drugs. At the same time global competition is intensifying. While high research costs force increased productivity and reliability, manufacturing processes have to provide the same quality at lower cost.
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What you can do
Do you want to achieve cost control in life sciences? Operational excellence leads to increased plant availability and reliability. In biopharmaceutical processes temperature is a critical measuring point. To ensure optimum output and quality, temperature devices should be calibrated regularly. In critical applications a six-month-interval is common. Using innovative measurement technology can reduce calibration effort and costs significantly.
Standardize your installed assets, optimize your stock and increase the availability of spare parts
Optimize calibration or install self-calibrating temperature measurement devices
Integrate and evaluate diagnostic data and verify instrument functionality
Streamline service processes
Simplify training activities, operations and qualification
Implement innovative temperature measurement
Temperature is one of the main critical measurement points in a bioprocess. It has a strong impact on both, cell kinetics and solubility of dissolved gases. Optimum reaction kinetics, cell growth, cell viability and product formation are influenced by temperature. Therefore narrow-band temperature control and frequent calibration is necessary to meet process requirements and accuracy. Self-calibrating temperature measurement helps reduce effort and supports cost control in life sciences.
Verify the instrument functionality
Process reliability can be increased by evaluating diagnostic data, integrated in the system architecture. This makes data available in real-time anywhere. Errors are recognized in an early stage and production downtime is minimized. Instrument verification validates that all critical components are working properly within the defined specification. At the press of a button the instrument functionality is documented. This helps increase calibration intervals in the long run.
Streamline service processes
Harmonizing SOPs is important not only for audits, but also for optimizing your service processes. As a starting point the installed instrumentation base has to be reviewed in order to get a detailed overview. Afterwards, global SOPs for the same kind of measuring points can be developed, to ensure the availability of the right SOP anytime. Cost control in life sciences starts with harmonizing SOPs, calibration optimization and service process optimization in general.
Standardize your installed assets
Uniform operation and quick replacement of devices: this sounds easy, but it is not. Analyzing the installed assets lays the base for optimization to gain greater plant availability and reduce risk. Obsolete and non-standard instruments are identified and replaced. This is how spare parts logistics and training efforts can be improved in a standardized environment.
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